The Problem
Managing over 1,200 critical measuring instruments, temperature sensors, pressure gauges, and curing moulds across continuous manufacturing shifts. Manual gauge management in spreadsheets risked overdue calibrations, non-conformance during audits, and uncoordinated pan-India dealer freight dispatches.
The Implementation
Deployed Micraft PrecisionCAL for automated calibration scheduling, Gage R&R studies, and automated tool lockouts for uncalibrated gauges, paired with Mate TMS for intelligent pan-India dealer freight routing and electronic Proof of Delivery (e-POD).
The Outcomes
- Zero overdue calibrations across 1,200+ precision instruments in 18 months
- IATF 16949 and ISO 9001 audit preparation reduced from 4 days to 15 minutes
- 19% reduction in logistics transit delays through real-time TMS consignment tracking
- 100% digital calibration certificate generation with cryptographic audit records
- Automated SMS/Email alerts for 30-day, 15-day, and 7-day pre-due calibration windows
"Managing thousands of plant gauges and national freight dispatches became effortless. PrecisionCAL eliminated calibration non-conformances completely."
— Head of Quality & Distribution, Bridgestone India
