Micraft MES — Smart, Connected, Industry 4.0 Ready
Micraft MES — Smart, Connected, Industry 4.0 Ready Manufacturing Execution System
From raw material intake to finished goods dispatch, Micraft MES gives you real-time visibility, traceability, scheduling, and quality control across your entire shop floor. Built for manufacturers who need operational excellence — and need it now, not in 18 months.
What is Micraft MES?
Micraft MES is a powerful all-in-one software platform designed to streamline and automate manufacturing operations. It sits between your ERP and your production floor — managing and monitoring everything that happens from order release to final dispatch, in real time.
Your ERP plans what to make. Micraft MES controls and tracks how it gets made — machine by machine, operator by operator, work order by work order. The result is a production environment where managers act on current information, quality is managed inline, and every unit produced carries a complete traceable history.
Manufacturing Operations
A comprehensive manufacturing execution layer engineered for visibility and control.
01.
Order Management
Production orders received from ERP are broken into executable work orders, assigned to machines and operators, and tracked from release to completion. Rescheduling, reassignment, and order splitting managed in the system without paper-based communication.
02.
Real-Time Tracking
Live visibility of every work order on every machine across every line — output quantity, cycle time, progress against target, and completion status. Managers see what is happening now, not what was reported at the end of the shift.
03.
OEE & KPI Dashboards
Overall Equipment Effectiveness measured continuously — availability, performance, and quality — from actual production data. KPI dashboards configurable for plant heads, supervisors, and management.
04.
Full Traceability
Complete forward and backward traceability at the part level — raw material lot, machine, operator, process parameters, and quality results for every unit. Operator traceability linked to every production event.
05.
ANDON System
Visual and digital alert system that notifies the right people the moment a production issue, stoppage, or abnormality occurs. Problems escalated automatically when not resolved within defined timeframes.
06.
PLC Poka-Yoke
Integration with PLC-based poka-yoke systems ensures that processes are executed in the correct sequence and that interlock conditions are met before the next operation proceeds.
07.
Data Collection
Data captured through operator terminals, tablets, barcode scanners, RFID, and direct machine and IoT interface connectivity. The system adapts to your existing infrastructure.
08.
Digital SOP
Current approved Standard Operating Procedures and work instructions accessible directly from the shop floor terminal — always the latest version, confirmed digitally in the MES record.
09.
Dispatch Control
Full dispatch management from production completion to dock release. Micraft's dedicated Dispatch Packing System extends MES capabilities with barcode-validated packing and label management.
10.
Logging & Reporting
All production events, quality results, machine status changes, and operator actions logged continuously with timestamps. Historical data available for analysis without manual compilation.
Quality Management
Embedded quality controls and statistical process monitoring.
01.
Quality Checkpoints
Inline quality checkpoints embedded at defined production stages. Inspection parameters, acceptance criteria, and sampling plans configured per product and operation.
02.
SPC & Trend Analysis
Control charts and trend data generated from production actuals. Process capability analysis from real measurement data to ensure production stays within required tolerances.
Complementary Features
Extended capabilities for plant-wide operational excellence.
01.
Plant Administration
User management, shift configuration, line and station setup, and plant parameters managed from a single administrative interface.
02.
Maintenance Module
Planned and reactive maintenance tracking, downtime reason analysis, and scheduling linked to the production calendar.
03.
Operator Skill Matrix
Track certifications and authorizations per station. Prevent unqualified operators from running operations they are not authorized for.
04.
Audit Workflows
Structured audit workflows for process compliance and quality system checks. Results tracked and actioned within the system.
05.
Energy Management
Track energy consumption per machine, line, and shift. Cost of energy per unit produced visible for operational efficiency analysis.
06.
Digital Check Sheets
CLIT (Cleaning, Lubrication, Inspection, Tightening) and check sheet completion. Operator confirmation captured digitally.
07.
EOL Camera Interface
Integration with end-of-line camera systems for automated visual inspection at production speed using AI-driven cameras.
AI-POWERED MODULES
AI-Powered Operational Intelligence
Measured Outcomes
20–40%
Downtime Reduction
Reduced unplanned downtime through accurate root cause analysis.
25–30%
Production Efficiency
Improvement from eliminating visibility gaps and detecting losses.
100%
Traceability
Every unit, every batch, every operator, and every machine recorded.
6–12m
ROI Within
Rapid return on investment through immediate operational gains.
Services Included
We ensure full adoption and integration, not just software handover.
Custom Implementation
Tailored to your specific processes, machine types, and quality requirements.
Operator Enablement
Structured training for operators, supervisors, and management for day-one adoption.
24/7 Strategic Support
Outage response within 30 minutes and 24/7 availability for production-critical issues.
ERP Integration
Managed sync with SAP, Oracle, and Microsoft Dynamics by our expert team.
System Architecture
Technical Specifications
Critical
Deployment
Cloud, on-premise, or hybrid with high availability failover.
Secure
Database
MS SQL 2019 Standard Edition with RPO/RTO targets.
Universal
Platform
Web-based with shop floor operator terminal interface.
Connected
Integration
REST API for ERP and OPC-KepServer for PLC connectivity.
Protected
Security
RBAC, complete audit trail, and data encryption at rest.
Remote
VPN Support
Secure remote access for supervisors and management.
WHO IT'S FOR
Who Micraft MES Is Built For
Discrete
Discrete Manufacturers
Automotive, engineering, electronics — requiring unit-level traceability and PLC poka-yoke.
Process
Process Manufacturers
Pharma, chemicals, food & bev — requiring recipe control and batch management.
Growth
Manufacturing SMEs
Ready to move from manual shift reports to live production data without long implementation.
Enterprise
Multi-Plant Enterprises
Needing consistent visibility and performance benchmarking across all global sites.
Frequently Asked Questions
Standard deployments go live in 30–60 days. Phased rollouts for multi-line environments deliver production data within the first few weeks.
Yes. Production orders flow from SAP automatically, and completions push back without manual entry using standard frameworks.
Yes. Audit trails, electronic signatures, and data integrity controls meet requirements for Pharma and regulated industries.
Yes. Micraft MES supports both discrete work orders and recipe-based batch work orders within the same platform.
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