Software for Plant Heads & Production Managers
20–40%
Reduction in Unplanned Downtime
25–30%
Production Efficiency Improvement
100%
Part & Operator Traceability
Real-Time
OEE From Actual Floor Data
The Information Gap
You Know Your Floor. You Also Know Exactly Where the Information Gaps Are.
Downtime is reported vaguely
"Machine was down for two hours" — without a clear reason code, root cause, or accountability chain.
OEE calculated from shift reports
OEE numbers come from manually compiled reports that may or may not reflect what actually happened on the floor.
Quality rejections surface too late
A rejection at final inspection reveals a problem that started three operations ago, discovered after the shift has changed.
Production output is an estimate
Output for the day is an estimate until someone manually compiles the numbers — always a step behind.
You make good decisions with incomplete information because you have no other option. The question is what changes when the information is complete, accurate, and available in real time.
Micraft Capabilities
What Micraft Gives a Plant Head Specifically
Not a morning report
A Live Production Dashboard
Every work order, every machine, every line — current status from one screen. Output against target. Cycle time against standard. What is running, what is stopped, and how long it has been stopped. Updated in real time, not compiled at shift end.
With the actual reason
Downtime Captured at Source
When a machine stops, Micraft prompts the operator to record the reason at that moment — mechanical failure, material shortage, changeover, setup. The downtime record reflects what actually happened, not a supervisor's reconstruction from memory.
From actual production data
OEE You Can Trust
Availability, performance, and quality calculated from actual production data — not manually entered shift summaries. Machine-level OEE visible continuously. Losses identified as they occur, not in a weekly review.
Not only at the end
Quality Visibility During Production
Inline inspection checkpoints at the stages where defects originate. Quality results recorded in real time. If a process parameter drifts or a defect pattern emerges, it is visible before the batch is complete.
In minutes, not days
Traceability That Answers Questions
When a customer raises a complaint, the traceability record is a report — raw material batch, machine, operator, quality results, process parameters. Generated in minutes from the system, not compiled over two days.
Operational Impact
What Changes in Your Working Day
Shift Start
Verbal briefing from supervisor
Live picture — every line, every machine, current status
Mid-Shift
Waiting for someone to notice a problem
Act on what is happening now — reroute work orders, call maintenance proactively
Shift End
Manual data collection for next morning meeting
Accurate production data already in the system automatically
Maintenance Meetings
Approximate downtime data from memory
Run on accurate downtime data — root cause visible from source
Customer Queries
Two days to compile traceability records
Quality investigation complete in hours from system records
Platform Links
Relevant Micraft Solutions
See Your Floor in Real Time — Not After the Shift
Micraft MES is built for plant heads who need to act during the shift, not react to reports the next morning.