The Problem
Integrating disparate factory automation hardware, PLC controllers, and SCADA systems with enterprise ERP for unified production monitoring, line speed optimization, and predictive maintenance.
The Implementation
Built custom edge-to-cloud IoT data bridges and Micraft MES connectors to capture live machine telemetry, power consumption metrics, and cycle counts.
The Outcomes
- Sub-second PLC telemetry streaming to cloud dashboards
- 15% reduction in energy consumption through predictive idle power alerts
- Unified shop-floor-to-top-floor ERP sync without third-party middleware
- Live shift dashboards showing real-time line balance and micro-stoppages
"The integration between factory hardware and Micraft MES allowed our operations team to monitor shop floor efficiency down to individual cycle seconds."
— Senior Automation Consultant, Mitsubishi Electric
